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K Series

KED-V / KHD / KHD-V / KWD

K-Series Product
Applications

  • General industrial applications
  • Circulation of hot and cold water /media
  • Integrated with a variety of OEM machines

 
Features

  • Lead-free copper components, friendly to people and the environment
  • Amount of copper leaching onto water < 0.005 mg/L (standard value 0.01 mg/L)
  • Stable and reliable performance at small flow rates

Performance Curve

K-Series1
K-Series2

Specification data

  Series name
KED-V
KHD-V KWD-V 
  Total head Max. 60 m Max. 110 m Max. 200 m
  Flow rate Max. 110 L/min Max. 50 L/min
  Liquid temp. ~ 120℃ (standard)  /  ~150℃ (-V)

Material

  Casing / cover CAC911
  Impeller SS403
  Mech. seal Ceramic – Carbon, NBR (standard)   
SiC – Carbon, FKM (-V)
  O-ring NBR (standard)  / FKM (-V)
  Shaft SS316

Motor data

  Single phase /
  Open drip proof motor 
50Hz/60Hz: 100/110/115/200/220/230V 0.3~0.56kW IP22, Insu. class: E.PS-E
  Three phase /
  Total enclosed fan cooled  motor
50Hz: 200V  60Hz: 200/220V  0.31~3.7kW IP44, Insu. class: E.PS-E
  Three phase increased
   safety motor (A)
50Hz: 200V 60Hz: 200/220V 0.31~3.7kW IP44, Insu. class: E.PS-E

Dimensions

K-Series

Model kW S D PR PY FA FB FC MH MA ME MF MM MN MZ VT KL Weight
15KED02Z 0.31 Rc 1/2 Rc 3/8 146 52 45 21 81 71 298 121 112 90 140 110 7×8 2.3 107 9.5
15KED04Z 0.56 Rc 1/2 Rc 3/8 146 52 45 21 81 71 298 121 112 90 140 110 7×8 2.3 107 9.5
20KED04Z  0.56  Rc 3/4 Rc 1/2  146.5 63 50 25 95 71 299.5 121 112 90 140 110  7×8 2.3 107 12
20KED07Z 0.975 Rc 3/4 Rc 1/2 140 63 50 25 95 80 320 148 125 100 165 130 10×8 4.5 146 18
25KED07Z 0.975 Rc 1 Rc 3/4 140 70 60 25 105 80 326.5 148 125 100 165 130 10×8 4.5 146 22
25KED15Z 1.95 Rc 1 Rc 3/4 163 70 60 28 105 90 356 154.5 140 125 176 149 10×12 10 156 26
32KED15Z 1.95 Rc 1 1/4 Rc 1 167.5 80 65 35 120 90 366 154.5 140 125 176 149 10×12 10 156 27

N Series

NPD / NED-V / NHD-V / NWD

N-Series Product
Applications

  • General industrial applications
  • Circulation of hot and cold water /media
  • Integrated with a variety of OEM machines
  • Pure water and chemical liquid supply

 
Features

  • Stable and reliable performance at small flow rates
  • Radically reduce footprint of OEM equipment
  • SiC x special carbon mechanical seal (model NPD-J)
  • Available for pure water (low-viscosity liquid) applications

Performance Curve

N-Series1
N-Series2

Specification data

  Series name NPD
(Self priming)
NPD-J NED-V 
(Self priming)
NHD-V  NWD 
  Total head Max. 60 m Max.  110 m  Max. 200 m
  Flow rate Max. 130 L/min  Max. 50 L/min Max. 52 L/min
  Liquid temperature ~ 90℃  ~ 80℃ ~ 150℃ ~ 90℃

Material

  Series name NPD
(Self priming)
NPD-J NED-V 
(Self priming)
NHD-V  NWD 
  Casing & cover SCS13 SCS14 SCS13
  Impeller SS304  SS316 SS304
  Mechanical seal SiC- SiC, PTFE SiC- Carbon, FKM SiC- Carbon, FKM SiC- Carbon, FKM SiC- SiC, PTFE
  O-ring PTFE FKM PTFE
  Shaft SS316L

Motor data

  Single phase /
  Open drip proof motor 
 50Hz/60Hz: 100/110/115/200/220/230V 0.3~0.56kW IP22, Insu. class: E.PS-E
  Three phase /
  Total enclosed fan cooled  motor
 50Hz: 200V  60Hz: 200/220V  0.31~3.7kW IP44, Insu. class: E.PS-E
  Three phase increased
   safety motor (A)
 50Hz: 200V 60Hz: 200/220V 0.31~3.7kW IP44, Insu. class: E.PS-E

Dimensions

N-Series

Model kW S D PR PY FA FB FC MH MA ME MF MM MN MZ VT KL Weight
15NED02Z 0.31 Rc 1/2 Rc 3/8 146 52 45 21 81 71 298 121 112 90 140 110 7×8 2.3 107 9.5
20NED04Z 0.56 Rc 3/4 Rc 1/2 146.5 63 50 25 95 71 299.5 121 112 90 140 110 7×8 2.3 107 12
20NED07Z 0.975 Rc 3/4 Rc 1/2 140 63 50 25 95 80 320 148 125 100 165 130 10×8 4.5 146 18
25NED07Z 0.975 Rc 1 Rc 3/4 140 70 60 28 105 80 326.5 148 125 100 165 130 10×8 4.5 146 22
25NED15Z 1.95 Rc 1 Rc 3/4 163 70 60 28 105 90 356 154.5 140 125 176 149 10×12 10 156 26
32NED15Z 1.95 Rc 1/4 RC 1 167.5 80 65 35 120 90 366 154.5 140 125 176 149 10×12 10 156 27

D Series

DKL / DKH / DNL / DNH

D-Series
Applications

  • General industrial applications
  • Circulation of hot and cold water /media
  • Integrated with a variety of OEM machines
  • Chemical liquid supply

 
Features

  • Lead-free copper components, friendly to
  • people and the environment
  • Amount of copper leaching onto water < 0.005 mg/L (standard value 0.01 mg/L)
  • Stable and reliable performance at small flow rates

Performance Curve

1
2

Specification data

  Series name
DKL / DKH DNL / DNH
  Total head  Max. 110m 
  Flow rate Max. 75 L/min 
  Liquid temp. -20 to 120℃

Material

  Casing / cover Lead-free copper SCS14
  Impeller SS304
  Mechanical seal SiC – Carbon
  O-ring FKM
  Shaft SS316

Motor data

  Single phase /
   Open drip proof motor
50Hz / 60Hz 100V 0.37 to 0.56kW IP22, Insu. class: E.PS-E
 
  Three phase /
  Total enclosed fan cooled motor
50Hz: 200/380/400/415
60Hz: 200/220/380/400/440/460
IP54, Insu. class: E.PS-E

Dimensions

D-Series-1

Model kW S D PR FA FB FC MH L MA ME MF MM MZ VT KH Weight
8DKL01 0.1 Rc 1/4 Rc 1/4 94 16 16 25 56 171 77 70 43 90 6.5 5 90 7
15DKL03 0.37 Rc 1/2 Rc 3/8 120 16 14 50 71 256.5 110 112 90 140 7×8 2.3 139 8
20DKL05 0.55 Rc 3/4 Rc 1/2 120 17 17 55 71 255.5 110 112 90 140 7×8 2.3 138 9

LAX Hydro Vacuum Cleaner

Introduction

The LAX is a portable wet-to-dry filtration cleaner and can even filter coolant while the machine is in operation.

LAX-Hydro-Vacuum-Cleaner

Features for LAX Hydro Vacuum Cleaner

  • Easy operation

    Runs on single phase power and is portable for use with multiple machines

  • No downtime
    The LAX does not reduce tank coolant level, therefore It can be used while the machine is running
  • Can Suck Air
    There is no need for an air supply and as the pump can suck air, the unit is able to dry sludge after cleaning the tank for easy disposal.

Flow Diagram

LAX1
LAX2

Case Studies

Case Study 1: Centerless Grinding Machine
Material Steel
Machine Centerless Grinding Machine with 100L Tank
Sludge Collection Time 10 min
Dehydration time 10 min
LAX3

Before

LAX4

Cleaning

LAX5

Dried Sludge

Case Study 2: Running Machining Center
Material Aluminum
Sludge Collection Time 10 min
Dehydration time 2 min
LAX6

Cleaning

LAX7

Dehydration

LAX8

Dried Sludge

VDF Vortex Dynamic Filter

Centrifugal coolant filtration Nikuni VDF Hydro-Cyclone Filter:- No waste! | No filtration media! | No maintenance!

Introduction

The Vortex Dynamic Filter is a media free coolant filtration system which achieves filtration through centrifugal force eliminating the ;need for disposable paper or cartridge filters.

Product1

Features for VDF Vortex Dynamic Filter

  • Filter replacement is not necessary as filtration is achieved through centrifugal force
  • Can remove 90% of 10μm sludge for water based coolant No bubbles or foam is produced.
  • Contaminants are concentrated in the sludge pod and once removed they cannot return to the coolant tank

Other Models :-

4

VDF Units

1

C-CAT

2

C-JAGUAR

3

NAX-CS

Highlights

  • Wide range of sizes (10-300L/min)
  • Media-free operation: No Industrial waste & No maintenance
  • Highly efficient & precise filtration (10um 90%)
  • No Foaming by trapped air (with Sludge Pod)
  • Simple disposal of concentrated sludge
Model Process Fluid
CL-10LW 10L/min.
CL-20LW 20L/min.
CL-30LW 30L/min.
CL-50LW 50L/min.
CL-70LW 70L/min.
CL-100LW 100L/min.
CL-200LW 200L/min.
CL-300LW 300L/min.

Advantages

  • Protect machine tools (sliding surface, coolant pump, rotary joint etc.)
  • Reduce running cost (with sludge Pod)
  • Reduce tank cleaning frequency (with sludge Pod)
  • Reduce Fluid replacement Frequency (with sludge Pod)
  • Improve the yield of manufacturing (with sludge Pod)

VDF Removal Rate

VDF1
VDF2-350x268-(1)

Removal Rate Comparison Between Water And Oil

VDF3
VDF4

Removal Rate Comparison With Other Companies

VDF5
VDF6

Underflow Options

vdf7
vdf8
vdf9

Saving of up to $3,800 a year!*

No replacement filters | No maintenance to replace filter | Reduced coolant replacement/disposal | Improved accuracy

VDF-10
VDF-11

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Nikuni KTM Micro Bubble Pumps at a glance

NIKUNI, a Japanese company which has produced high quality equipment for various water related industries has developed a unique compact micro-bubble generator for use in dissolved air flotation systems, called the KTM.

The KTM has a highly precise and sophisticated pumping mechanism that can generate massive quantities of micro-bubbles by means of three hydro-dynamic principles:

  • Negative pressure sucking both air and water simultaneously from each port
  • Air is effectively transferred to the water
  • Pressurized, air-enriched water is discharged

The pressurized, air-enriched water is transferred into the bottom of the dissolved air flotation tank from where it makes a bubble sparkling formation, spreading and rising up to the water surface pulling fine material, oils, fats, fibres and more with it to form a sludge mat. This mat is then skimmed.

Nikuni-KTM1
KTM-(Karyu-Turbo-Mixer)-3

Features for DAF Applications

  • High rate of suspended solids removal
  • Supplying a highly dense Microbubble output
  • Highly consistent dissolved air flotation
  • Fine adjustments not necessary when operation or start up
  • Easily retrofit to pre-existing systems
  • Small installation footprint
  • Minimum power consumption
  • Low power required for KTM (no compressor required)
  • Easy maintenance and minimum operational cost
  • Compact and simple pump structure
  • Quiet operation
  • No compressor, level controls, saturation tank required
Features of Dissolved Air Floatation with NIKUNI KTM
Equipment savings No air compressor (saves energy, reduces noise, no compressor oil contamination into DAF flow).
No large dissolving tank
No static diffuser
Operational cost savings Smaller pump compared to conventional systems, up to 67% lower energy consumption
Skilled staff savings One time system setup and simple control
No level control
End-users can allocate skilled staff resources to other activities
Maintenance savings Longer pump life
Fewer parts and very simple to maintain
Reliability Excellent track record
KTM end-user clients include many internationally reknown brands.
Design flexibility Very large range of sizes and materials to fit perfectly with end-user requirements.
Innovative The system is much smaller, simpler, yet much higher performing compared to conventional systems.

Other Models :-

KTM-(Karyu-Turbo-Mixer)-1

KTM20, KTM25, KTM32, KTM40

KTM-(Karyu-Turbo-Mixer)-2

KTM50-1, KTM50-2, KTM50-3

KTM-(Karyu-Turbo-Mixer)-3

KTM65, KTM80